chemical process equipment Suppliers in INDIA

Cylindrical Ball Mill is a conventional type of batch mill, consists of cylindrical steel shell with flat steel ends welded to shell. Ball Mill rotates around a horizontal axis partially filled with raw materials to be ground plus the grinding medium. The material and the grinding medium are fed and discharged through an opening manhole on the cylinder shell. Ball Mills usually have replaceable liners inside and replaced when they wear out. Material fed through the mill is crushed by impact and grounded through attrition between the balls. It is an efficient tool for grinding materials like ores, chemicals, ceramic raw materials , paints etc.

Ultrafine Air Classifying Mills are used for size reduction of various products to microfine particle sizes. The system incorporates integral classifier where the fine particles of desired size are segregated and the over size particles back to the grinding chamber and re-grinded until the desired particle size is obtained. The Mill is very compact and efficient, having sharp classifier cut points which are instantly adjustable. The system incorporates grinding and classification in one single compact space saving design. It is used to ground and classify the materials like Phenolic Resin, Sulphur, Ammonium Phosphate, Epoxy/Polyester resin, Iron Oxide, Lead Oxide, Carbon, Lime Stone etc.

Ribbon Blender accurately blends small proportion into large stocks and rapidly mixes and discharge. Ribbon Blender has the effect of moving alternate sections of the mix towards the center of trough and remainder towards the outer ends. This moves and turns the whole mixture to & fro, up & down movement, leaving no pockets of unmixed material and giving a through blending in the shortest possible time. Ribbon Blender is fabricated from heavy gauge steel, or any specified material of construction. This equipment will provided with chopper blades - 2 Nos., moving at cutting speed, are provided at diagonally opposite sides to break lumps coarse particle of the mixture,liquid spraying nozzles with dozing system,nitrogen (N2) blanketing, pneumatically operated bottom valve.

Rotary Dryers are used to remove moisture from material using hot gases to heat the feed material and to evaporate the water. Rotary Dryers are suitable for drying wide range of materials continuously because of its ability to process material having considerable variation in size and composition. The mechanical lifting of the material allows to dry materials from filter cake to coarse minerals helps in breaking-up lumps for uniform drying. Rotary Dryers are used to dry Potassium Chlorate, Barium Nitrate, Sodium Chloride, Sodium Nitrate, Ilmenite, Urea Crystals etc.

Reaction Vessels are used in carrying out a wide variety of chemical reactions including condensation, polymerization, esterification etherifciation, hydrolysis, hydration, reduction, oxidation, hydrogenation etc. at pressures (Up to 30 Kg. / cm²) and at temperatures ranging -20°C to +250°C. Reaction needing simultaneous fractional distillation and azeotropic distillation can also be conducted very efficiently using these chemical reaction vessels.

Spin Flash Dryers are designed for continuous drying of cohesive and non-cohesive pastes, filter cakes and high viscosity liquids. Under the action of hot air and mechanical dispersion, the wet cake appears granular and gets fluidized. Instantaneous exchange of heat and mass takes place. The dried materials are taken in the collector as powder products. The spin flash dryer system consist of double shaft screw followed by mono screw to feed homogenized material into dryer housing at controlled rate. Hot air is supplied by a temperature controlled air heater and speed controlled fan, entering the drying chamber at a tangent in order to establish a turbulent, whirling air flow. The device is widely used in Agro chemicals, Organic Chemicals, Pharmaceuticals, Pigments & dyestuffs etc.

Agitated Nutsche Filter is a closed vessel designed to separate solid and liquid by filtration under pressure or vacuum or in combination of both. The resulting wet cake can be re-slurried and washed thoroughly with water or solvent. The discharge of wet cake is automatic. Drying of wet cake is also possible when drying features are incorporated. The closed system ensures odorless contamination free and non-polluting working conditions maintaining product purity and hygiene. Agitated Nutsche Filters are extensively used in Chemical, Herbal, Pharma, Agro Chemical & Food Industries.

Jet Mill is used for micronizing of solids of agro chemicals, chemicals, pigments, minerals, pharmaceuticals, thermoplastics and other heat sensitive, corrosive and abrasive materials. Jet Mill works on micronizing of products using compressed air instead of mechanical impacts due to which the micro size is very fine. Micro milled products are obtained in microns after the material collide with each other and reduce themselves by attrition and collision.

Ribbon Blender accurately blends small proportion into large stocks and rapidly mixes and discharge. Ribbon Blender have the effect of moving alternate sections of the mix towards the center of trough and remainder towards the outer ends. Multiple blades set at different angles on the horizontal shaft, sweep the entire length of the mixer trough.

The Conical Ball Mill is most efficient when compare with cylindrical mill. Classification and circulation within the mill is the principle of operation for the conical mill. In a cylindrical mill most of the work is accomplished in only a portion of the mill cylinder length and the end corners are in effective. In conical ball mill it is maximum utilization. More over the structural advantage of a cone are well known. The truss is the strongest type of structure. The conical ball mill is built on this structurally sound principle. Minimum shell surface per unit of grinding volume, less liner weight and thereby reduced dead weight load of the mill, less bearing friction loss and over all power consumption, classification are added advantages. Conical ball mill has Closed circuit with vibrating screen, Closed circuit with air classifier with the Fan power is 4 to 5 hp/ton, Closed circuit with vibrating screen classifier, Closed circuit with classifier with fan power 2 to 2.5 hp per bbl. Chrome ore pre-dried; crushes readily but hard to grind add 6 hp/ton for air classifier fan power and Very hard. Closed circuit with air classifier requires 9 hp/ton additions. Conical Ball Mill a closed circuit system incorporate the classification system comprising the Rotary Classifier, Dynamic Classifier, Multi cyclone & Bag Filter.