Clariant partners Merck & Sabic improve recyclability PE film

Clariant partners with Merck & Sabic to improve recyclability of PE film

9:55 AM, 26th September 2019
Clariant partners Merck & Sabic to improve recyclability of PE film

MUTTENZ, SWITZERLAND: Clariant has teamed up with Merck KGaA and Sabic to develop laser-marking technology and materials to ease the recycling process for flexible polyethylene (LDPE, LLDPE) packaging film.

The collaboration demonstrates a complete supply-chain solution for laser-marking of films. As the resin supplier, Sabic contributes the polymer technology that delivers the properties required in the film packaging.

Besides that, Sabic can supply a wide variety of polymers in its portfolio as certified circular polymer, contributing even more to sustainable packaging. Laser-sensitive Iriotec pigments and marking expertise are provided by Merck, while Clariant developed the additive masterbatch formulations for use in the film extrusion process.

Because most plastics are transparent to the radiation used in the laser-marking process, the additives are necessary to achieve a visible reaction in the film. The marks are permanent and resistant to water, oil, grease or fatty foods. They can be applied to the surface of mono-layer film, or a laser-sensitive layer can be placed behind a laser-transparent surface layer. The additives provide excellent contrast and allow high-speed marking.

Flexible PE is already well-accepted as an environmentally favorable packaging material. It is lightweight and versatile and, compared to other packaging it uses much less material. However, according to “Flexible Polyethylene Recycling in the EU,” a report published by Plastics Recyclers Europe (PRE), design-for-recycling principles suggest it is possible to go much further.

It describes a recyclable pouch made of transparent or translucent, unpigmented, monomaterial LDPE or LLDPE. Here the label design via laser perfectly fits. As, unlike paper labels, there is no adhesives and no ink involved, which means less contaminants during the recycling process.

“There is growing demand for clean, high-quality recycled PE and, while recycling rates for PE films continues to increase, there are still a number of challenges that need to be overcome. This collaboration is focused on eliminating the printing ink used for tracking, shelf-life, bar codes and other variable information that must be placed on almost any package on the market. Less ink means less contamination when it comes to recycling,” said Chun-Yip Pang, Clariant’s Global Product Manager Additive Masterbatches – Laser.

As brand owners work to increase the sustainability of their products and packaging, the use of laser-marking represents an attractive opportunity. There is tremendous pressure to ensure 100% recyclability of these little coffee pods, billions of which are used each year. Developers are eliminating aluminum and multi-layer, multi-polymer plastics structures and now they are working to eliminate the ink used in labeling. Many of these companies are looking seriously at laser marking,” added Oliver Piening, Global Marketing Manager for Merck Industrial Pigments, points to coffee capsules.

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