Honeywell UOP catalyst used by Fuji Oil increase aromatics production

Honeywell UOP catalyst used by Fuji Oil to increase aromatics production

11:00 AM, 31st July 2018
Honeywell UOP logo

DES PLAINES, US: Honeywell UOP's new R-364 Platforming catalyst is been used by Fuji Oil Co Ltd to produce more aromatics for chemical production at its Sodegaura Refinery Tokyo, Japan. 

The R-364 catalyst converts naphtha feedstock into aromatics, which are used to make petrochemical compounds, or blended into gasoline to improve its octane rating. The high-activity catalyst features an innovative design that can increase production of a CCR Platforming unit by up to 10 percent.

Demand for gasoline in Japan has been declining since reaching a peak in 2004. Japanese refiners such as Fuji Oil have turned to manufacturing higher-value aromatics such as chemical grade benzene and mixed xylenes instead of gasoline. These aromatics have a greater value than motor fuels.

Honeywell UOP introduced the R-364 catalyst in 2017. It retains all the properties of the previous R-264 catalyst, but with better activity and lower coke production, which improves the efficiency of catalytic reactions. As a result, the R-364 catalyst is a drop-in replacement for the R-264 catalyst that increases yields of gasoline, aromatics and hydrogen while producing less coke.

The CCR Platforming process is a continuous catalytic reforming process used throughout the petroleum industry to convert low-quality naphtha into blending stocks for gasoline, aromatics for plastics production and high-purity hydrogen. The CCR Platforming process is in operation at more than 250 customer sites.

"We count on UOP to develop new catalysts that improve our economics. The R-364 catalyst is a drop-in replacement catalyst that effectively increases our capacity and flexibility," said Daiki Imai, general manager of operation management department for Fuji Oil. 

"Fuji Oil selected the R-364 catalyst because it can increase the refinery's production of aromatics by boosting the throughput of the existing CCR Platforming unit. The catalyst meets Fuji Oil's requirements for performance, product quality and economics without modifications or investment in new equipment," said Mike Cleveland, senior business director for Honeywell UOP's refining catalysts product line.

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